Product
LBC12S grade metric solid round bar
China Lizhou Hard Alloy Source Factory
Grade：LBC12S
Classification :
Carbide Rod
keyword：
lizhou
LBC12s Tungsten Carbide Rods – Technical Introduction and Application Insights
Introduction
In the world of precision machining, cutting tools, and wear-resistant components, tungsten carbide rods play an irreplaceable role. Among the different grades of carbide available, LBC12s stands out as a highly reliable grade for producing high-performance cutting tools and industrial parts. Manufactured by LIZHOU Carbide Factory, the LBC12s tungsten carbide rod is engineered with optimized composition, advanced grain control, and superior mechanical properties.
This article provides a comprehensive overview of LBC12s carbide rods, including performance advantages, detailed technical parameters, application scenarios, features, precautions, and potential innovations. Whether you are a tool manufacturer, distributor, or end-user, this guide will help you better understand why LBC12s is a preferred grade in the global market.
1、Composition and Key Technical Parameters
Grade: LBC12S
Cobalt Content: 12%
Tungsten Carbide Content: 88%
Grain Size: 0.6μm
Density: 14.15g/cm3
Vickers Hardness: 1600Kg/mm2
Rockwell Hardness: 91.5
Bending Strength: 4400N/mm2
2、Performance Advantages of LBC12s Carbide Rods
Superior Wear Resistance
With a hardness of 91.5 HRA and ultrafine grains, LBC12s offers excellent wear resistance, reducing tool replacement frequency and lowering production costs.
High Strength and Toughness
The combination of 12% cobalt and a TRS of 4400 MPa makes LBC12s extremely strong. It withstands heavy cutting forces and impact loads, reducing tool breakage risks.
Thermal Stability
Carbide rods must endure high cutting temperatures. LBC12s retains hardness and edge stability under elevated temperatures, ensuring consistent performance in high-speed machining.
Dimensional Stability
The uniform microstructure guarantees minimal deformation, which is critical for producing precision cutting tools such as drills, reamers, and end mills.
Versatility
Its balanced properties make it suitable for multiple machining applications, from steel and stainless steel to cast iron and titanium alloys.
3、pplication Scenarios
The LBC12s tungsten carbide rod is widely used across industries due to its versatility and performance. Below are its primary application areas:
1. Cutting Tools Manufacturing
End Mills: For milling hardened steels, stainless steels, and non-ferrous metals.
Drills: For precision drilling with high feed rates and long tool life.
Reamers: For finishing operations requiring tight tolerances.
Taps: For threading applications where wear resistance is essential.
2. Wear-Resistant Components
Valve components in the oil & gas industry.
Nozzles in sandblasting and spraying equipment.
Punches and dies for precision stamping.
3. Aerospace and Automotive Industry
Machining high-strength alloys used in engines and structural components.
Cutting tools for producing precision automotive parts.
4. Medical and Electronics Applications
Micro-drilling tools for printed circuit boards (PCBs).
Precision cutting instruments in surgical equipment.
4、Features and Characteristics
Micro-Grain Technology: 0.6 μm ultrafine structure improves hardness without sacrificing toughness.
Uniformity in Quality: Controlled manufacturing process ensures consistent properties across batches.
High-Polish Capability: Smooth surface finish reduces friction and improves cutting efficiency.
Customization Available: Can be supplied as solid rods, coolant hole rods, or ground rods according to customer requirements.
5、Precautions and Best Practices
While LBC12s rods are robust, users should follow best practices to maximize tool life and ensure safety:
Proper Cutting Parameters: Avoid exceeding recommended cutting speeds and feed rates to prevent premature wear.
Coolant Usage: Use appropriate cutting fluids to control temperature and reduce thermal shock.
Grinding Considerations: Use diamond grinding wheels for re-sharpening to maintain edge precision.
Avoid Impact Loads: Even though the rods are tough, sudden impacts or incorrect tool clamping can cause breakage.
Storage and Handling: Store rods in a dry, clean environment to prevent corrosion of the cobalt binder.
6、Technological and Patent Innovations
LIZHOU Carbide Factory has invested in powder metallurgy innovations, ensuring precise grain control and homogeneous cobalt distribution. Some of the innovative aspects include:
Nano Powder Preparation: Enhances uniformity and reduces structural defects.
HIP (Hot Isostatic Pressing) Technology: Improves density and eliminates internal porosity, resulting in stronger rods.
Coolant Hole Technology: Special rod designs with internal cooling channels improve heat dissipation during high-speed cutting.
Surface Treatment Patents: Coating compatibility is enhanced by ultra-clean surface preparation, extending tool coating life.、
7、Why Choose LIZHOU LBC12s Carbide Rods?
Factory-Direct Supply: Ensures competitive pricing and stable quality.
Global Export Experience: Trusted by customers in Asia, Europe, and the Americas.
Custom Engineering: Tailored solutions for different cutting applications.
Strict Quality Control: Each batch undergoes density, hardness, and TRS testing.
Technical Support: Professional guidance for tool design and parameter optimization.
Conclusion
The LBC12s tungsten carbide rod represents a perfect balance of hardness, strength, and toughness, making it a versatile choice for tool manufacturers worldwide. With a cobalt content of 12%, hardness of 91.5 HRA, TRS of 4400 MPa, and ultrafine grain size of 0.6 μm, it is designed to meet the growing demand for precision and durability in modern machining.
From cutting tools to wear-resistant components, LBC12s delivers excellent performance, backed by advanced manufacturing technologies and strict quality standards. For companies seeking reliable carbide rods that enhance tool life, reduce costs, and improve machining quality, LBC12s is a proven solution.
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