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The difference between a milling machine and a vertical milling machine
In the field of machining, end mill sharpeners and milling machines are two completely different pieces of equipment, often confused due to their similar names.
What is an end mill sharpener?
End Mill Sharpener (End Mill Sharpener): Primarily used to sharpen worn end mills, restoring their cutting performance. It usually features precise fixtures and grinding wheels, suitable for repairing specific types of cutting edges, such as end edges, peripheral edges, and ball noses.
Working principle of an end mill sharpener:
- The end mill is clamped in a fixture, adjusting the tool's installation angle and position.
- The grinding wheel rotates at high speed, contacting the tool along a preset path to grind the desired cutting edge shape.
- CNC models use programmed control of multi-axis linkage (such as X/Y/Z axis and rotary axis) to achieve automated sharpening.
What is a milling machine?
End Mill Grinder (Referring to an end mill sharpener or milling machine): If the term "grinder" refers to a grinding machine, it may be similar in function to a sharpener but if it is " milling machine ” ", it refers to a machine tool used for milling operations, such as a conventional milling machine; however, users may confuse the terminology.
Core features of a vertical milling machine:
- Vertical spindle layout : The tool spindle is perpendicular to the worktable, suitable for end milling and complex contour machining.
- Use of end mills : Cutting is performed using the end teeth and peripheral teeth of the end mill, suitable for machining metals, plastics, and other materials.
- Applications : Mold manufacturing, parts machining, small-batch production, etc.
I. Core Differences Between Equipment
End mill sharpener ( End Mill Sharpener ) | Milling machine ( Milling Machine ) | |
|---|---|---|
Core Function | Exclusively used to repair worn end mills, restoring their cutting edge sharpness and geometric accuracy. | Used for milling operations on workpieces (such as planes, grooves, curved surfaces, etc.). |
Applicable Scenarios | Tool maintenance and refurbishment, extending tool life. | Cutting and shaping of metals, wood, plastics and other materials. |
Structural Features | Equipped with precision grinding wheels, angle adjustment devices and tool fixtures, primarily using grinding operations. | The spindle drives the milling cutter to rotate, and the worktable can move in multiple axes, supporting a variety of milling processes. |
Machining Object | Tools (such as end mills, ball nose cutters, etc.). | Workpieces (such as molds, mechanical structural parts, etc.). |
II. Recommended Matching Tools
Recommended milling cutter type | |
|---|---|
Plane milling | Face milling cutters (indexable inserts), multi-tooth end mills |
Groove / Side wall machining | Keyway milling cutter, T Slot milling cutter, long-edge end mill |
Curved surface /3D Contour | Ball-nose end mills, bull-nose end mills |
High-efficiency rough machining | Corn milling cutter (multi-blade roughing cutter) |
End mill sharpeners and milling machines respectively focus on tool repair and workpiece machining The synergy of the two can significantly improve processing efficiency and cost control. Correctly selecting matching tools and standardizing operations are key to ensuring machining accuracy and extending equipment life. It is recommended that users flexibly combine equipment and tools according to material properties, processing needs and budget to maximize efficiency.
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